ES-006 / Industrial IoT & Sensing

Rugged Condition Monitoring Gateway

Shows how resilient edge collection can protect operational visibility while avoiding wholesale replacement of installed plant equipment.

Evidence status: Modular Solutions reference architecture. This record demonstrates delivery capability and is not presented as a completed client engagement.
Open interactive record
Rugged Condition Monitoring Gateway embedded systems architecture visual
System Exposure

Why the system matters

Brownfield plants need a secure bridge between mixed industrial sensors and enterprise systems without losing data during intermittent network service.

Engineering Response

How the architecture responds

Reference gateway normalizes Modbus, analog, and IO-Link signals; buffers signed time-series records locally; exposes OPC UA; publishes MQTT with store-and-forward delivery; and protects device identity in a TPM.

Technical Evidence

Architecture and validation profile

Channels32 mixed sensor channels
InterfacesRS-485, Ethernet, IO-Link and analog
Buffer72-hour local encrypted queue
SecurityTPM-backed identity
ManagementContainerized remote services
Program Scope$36,500 USD indicative reference value
Performance Signal32 sensors / 99.95% buffered delivery
Risk DomainTelemetry Continuity
i.MX 8M MiniEmbedded LinuxOPC UAMQTTDockerTPM 2.0