ES-004 / Real-Time Control & Motion

Electro-Hydraulic Actuator Control Unit

Demonstrates how embedded compensation and diagnostics can improve actuator stability while reducing field tuning and troubleshooting effort.

Evidence status: Modular Solutions reference architecture. This record demonstrates delivery capability and is not presented as a completed client engagement.
Open interactive record
Electro-Hydraulic Actuator Control Unit embedded systems architecture visual
System Exposure

Why the system matters

Mobile hydraulic systems require stable position and force control despite oil temperature variation, supply pressure changes, valve deadband, and noisy field sensors.

Engineering Response

How the architecture responds

Reference controller combines pressure and position sensing, gain scheduling, deadband compensation, valve-current shaping, J1939 diagnostics, limp-home behavior, and plant-model verification before bench commissioning.

Technical Evidence

Architecture and validation profile

Loop1kHz pressure-position control
InputsPressure, position and temperature
BusSAE J1939
OutputProportional valve current drive
RecoveryDegraded limp-home state
Program Scope$34,900 USD indicative reference value
Performance Signal1kHz pressure-position loop
Risk DomainActuation Stability
NXP S32KFreeRTOSJ1939PIDCSimulink