System Exposure
Why the system matters
Collaborative equipment needs deterministic safety-input processing, discrepancy detection, and controlled output shutdown without allowing a single channel fault to create an unsafe state.
ES-002 / Real-Time Control & Motion
Collaborative Robot Safety I/O Controller
Frames how deterministic I/O, diagnostics, and traceable shutdown behavior can reduce integration risk in collaborative automation programs.
Evidence status: Modular Solutions reference architecture. This record demonstrates delivery capability and is not presented as a completed client engagement.
Open interactive record
Engineering Response
How the architecture responds
Reference architecture separates safety and standard I/O domains, adds dual-channel voting, heartbeat supervision, input test pulses, safe-state outputs, event logging, and fault-injection tests around the real-time scheduler.
Technical Evidence
Architecture and validation profile
Inputs24 dual-channel safety inputs
Outputs12 monitored safe outputs
Scan4ms deterministic cycle
ProtocolEtherCAT / FSoE
ValidationFault injection + timing analysis
Program Scope$44,200 USD indicative reference value
Performance SignalDual-channel diagnostics / 4ms scan
Risk DomainFunctional Safety Exposure
Cortex-M7SafeRTOSEtherCATFSoECFault Injection