CAD / Structural Engineering / CG-004
Hearing Aid Shell Offset Automation
Accelerates custom hearing-device shell preparation while protecting fit quality, small-feature integrity, and print readiness.
Commercial Scale
$36,000
Risk Reduced
Quality Exposure
Executive Situation
Developed a compact shell-generation routine for ear-canal scans, creating comfort clearance, electronics cavity allowance, acoustic vent paths, and uniform printable shell thickness from high-resolution organic meshes.
Modular Solutions Response
Generated voxelized signed-distance offsets, extracted smoothed watertight isosurfaces, carved controlled acoustic channels, rebuilt open boundaries, and validated small-feature wall thickness for SLA production.
Industry
Healthcare
Category
Computational Geometry Systems
Specialty
Wearable Medical Shells
Evidence Basis
Blueprint + QA
Input
Ear scan STL
Output
SLA-ready shell STL
Clearance
Comfort offset + device cavity
Features
Vent path and receiver channel
Validation
Small wall-thickness QA
Enterprise Security Gate
Network Access Restricted.
Detailed files, client-specific assumptions, and delivery channels remain controlled.